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SizingKit

Reference table

Wire gauge chart

Every AWG size from 4/0 down to 40 and every kcmil size up to 1000, with the diameter, circular mils, square millimeters and DC resistance all computed from the gauge definition instead of retyped — beside the three ampacity columns of NEC Table 310.16 and a cross-reference to the IEC 60228 metric sizes. It costs nothing, and it prints onto one sheet with the header, the ads and the prose stripped out. There is no form on this page: it says what a gauge number is, not which one to use.

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  • 52 sizes generated
  • 8 columns
  • Prints on one sheet

How to read a size off this chart

Three tables: what the gauge measures, what the code lets it carry, and what it is called in the other measuring system.

  1. Choose the slice you are working in

    Building wire lists the 21 sizes NEC Table 310.16 covers, 14 AWG at the top the way the code book prints it. Small gauge runs 14 through 40 for control, signal and coil work. The full series shows all 52 rows, from 40 AWG up through 1000 kcmil.

  2. Read across a row rather than down a column

    One row is one conductor described five ways: inches and millimeters of metal, circular mils and square millimeters of area, and ohms per thousand feet and per kilometer. The diameter is the conductor itself — for a stranded conductor the equivalent solid diameter — so it is not the number to measure a spool against with calipers.

  3. Print it and put it inside the panel door

    The print button drops the site header, the advertisement slots, the breadcrumbs, the FAQ and the About prose, and leaves the three tables with headers that repeat on every page and rows that do not split across a break. Nothing is rendered on a server to do it.

Technical specifications

Gauge definitiond = 0.005 in × 92^((36 − n)/39), with 1/0 indexed at n = 0 and 4/0 at n = −3 — the indexing that makes 4/0 come out at exactly 0.4600 in and 211,600 circular mils
Rows generated44 AWG sizes from 4/0 through 40 AWG, plus 8 sizes named by area from 250 to 1000 kcmil, sorted by area rather than by name
Ratio between adjacent sizes92^(1/39) = 1.1229 in diameter and 1.2610 in area, which is where the shop rules come from: six steps double the diameter, three steps double the area, ten steps multiply the area by ten
Resistivity behind the ohms column10.371 Ω·cmil/ft for 100% IACS annealed copper and 17.002 for 61.0% IACS aluminum, both at 20 °C and both corrected to the 75 °C at which NEC Chapter 9 Table 8 states its figures
Ampacity table21 sizes × 3 insulation temperature ratings × 2 metals, transcribed from NEC Table 310.16 because a committee chose those numbers and no formula produces them
Metric cross-reference19 IEC 60228 nominal areas from 1.5 to 630 mm², each with the largest AWG size at or under it and the smallest at or over it
Where the code book stopsNEC Chapter 9 Table 8 ends at 18 AWG and Table 310.16 ends at 14 AWG. Sizes 19 through 40 here are the gauge definition carried onwards, with no code entry to check them against and no ampacity attached
What is transmitted to display itNothing. The tables are computed in the tab from a formula and two resistivities, so the chart works with the connection off

Frequently asked questions

Why do the gauge numbers get bigger as the wire gets thinner?

Because the number counts drawing operations rather than size. Wire is made by pulling rod through a die, then through a smaller die, and so on, and the gauge number is how many passes it took — so 18 AWG has been through more dies than 12 AWG and is thinner for it. The scale was later fixed to a geometric series so the steps are consistent: 36 AWG is 0.005 in, 4/0 is 0.4600 in, and the 39 steps between them are the 39th root of the ratio, which is 92^(1/39) per step.

Is 4/0 the same thing as 0000, and what is 1/0?

Yes — 4/0 is written 0000 and read 'four aught', and the two notations mean the same size. The series runs 2 AWG, 1 AWG, then 1/0, 2/0, 3/0, 4/0, because the numbers had already reached 1 and the wire kept getting bigger. In the gauge formula 1/0 is n = 0, 2/0 is n = −1, 3/0 is n = −2 and 4/0 is n = −3, which is the indexing that puts 4/0 at its published 0.4600 in.

What is a circular mil, and why not just use square inches?

A circular mil is the area of a circle one mil — one thousandth of an inch — in diameter, so the area of any round conductor in circular mils is simply its diameter in mils squared, with no π in it. That is the whole point: conductors are round, and the unit removes a constant that would otherwise appear in every calculation. It also keeps the numbers in a readable range, since 4/0 is 211,600 circular mils and 0.166 square inches.

Which metric size replaces 12 AWG?

Nothing exactly, which is why the cross-reference gives two answers. 12 AWG is 3.31 mm² of metal, and the IEC 60228 series jumps from 2.5 to 4 mm² around it — so 2.5 mm² is smaller than 12 AWG and 4 mm² is larger. Substituting one for the other is a decision about ampacity and about what the terminations are listed for, not a units conversion, and neither of those is on this page.

Does the diameter column include the insulation?

No. Every diameter here is the conductor metal, and for a stranded conductor it is the equivalent solid diameter — the diameter a solid conductor of the same cross-sectional area would have. The overall diameter over the strands is larger because of the gaps between them, and the diameter over the insulation is larger again; both of those live in NEC Chapter 9 Table 5 and are what conduit fill and terminal work need.

Why does my code book differ from this chart in the last digit?

Two reasons, both harmless. NEC Chapter 9 Table 8 rounds each diameter to four decimals before squaring it, so its circular-mil column differs slightly from one computed at full precision — 2 AWG reads 66,360 printed against 66,371 computed. And Table 8's resistance columns are for stranded and for coated conductors, which run about 2% and about 4% above the solid uncoated figures shown here, because a strand laid helically is longer than the cable that contains it.

Can I just use the 90 °C ampacity column?

Only as a starting point, never as the final figure. NEC 110.14(C) holds the ampacity of a conductor to the lowest temperature rating of any termination, device or conductor connected to it, and most breakers and lugs are marked 75 °C. The 90 °C column earns its keep by giving you a larger number to apply the ambient and bundling corrections to, so a hot or crowded raceway eats into headroom instead of into the answer.

About the American Wire Gauge and the tables built on it

The gauge is one of the few things in this trade that is a closed-form definition rather than a committee table, and that is worth knowing because it means a chart of it cannot legitimately disagree with another chart. Every diameter, area and resistance on this page descends from d = 0.005 in × 92^((36 − n)/39) and two published resistivities, so there is no transcription step in which a digit can go missing. Charts that were typed rather than generated do contain such errors, and the way to spot one is the ratio test: adjacent sizes must differ by 1.1229 in diameter and 1.2610 in area everywhere in the series, with no exceptions and no rounding drift.

The ampacity table on this page is the opposite kind of object and deserves to be read differently. Nobody derives 20 A for 12 AWG copper at 75 °C; it is a value a code-making panel settled on, based on how hot a conductor gets in an assumed installation, and it comes with three conditions attached before it is legal to use. That is also why a bare ampacity figure is not a wire size: correcting it for ambient, adjusting it for bundling and capping it at the termination rating is what the wire size calculator does, and checking that the conductor still delivers usable voltage at the far end is what the voltage drop calculator does. If you arrived here to look up a current rather than a size, the amperage calculator converts a load into amperes first, and the electrical calculator is where the underlying relations live for when you want the algebra rather than a sizing decision.

The resistance columns are the ones people underuse. Ohms per thousand feet is what turns a gauge number into a real electrical quantity: it is the input to a voltage drop calculation, it tells you what a long thermocouple extension does to a reading, and it is how you check a suspect run with a meter instead of a guess. Note the temperature: these are stated at 75 °C, and a conductor sitting at room temperature has roughly 10% less resistance than the table says. Note also the ceiling — above about 1/0, and on any load below about 0.9 power factor, resistance stops being the whole story and inductive reactance matters. NEC Chapter 9 Table 9 tabulates both for steel and PVC raceway; this site does not reproduce it, and a page here that runs past that boundary says so rather than quietly extrapolating. The conductors also have to fit somewhere, which is the conduit fill calculator. Whatever this chart says, the edition of the NEC your jurisdiction has adopted is the one that governs, and a printed page taped inside a panel is a reference rather than an approval.

What this chart sends anywhere

Every number on this page is worked out by JavaScript running in the tab you are reading it in. Nothing you type — loads, lengths, nameplate ratings, the rates your utility charges you — is uploaded, logged or kept, which is also why the calculators carry on working in a mechanical room with no signal.

There is not much to send in the first place: this page has no input fields, and the only thing you choose is which rows to display. That choice is not remembered between visits either — reload the page and it is back on the building-wire slice.